380V Electric 1000 BPH Carbonated Drink Bottling Machine
Product Description
3 In 1 Monobloc Carbonated Drink Filling Machine / Beer Bottling Equipment Line is designed to meet
the needs of the ever expanding craft beer market and drink market around the globe. Built with a heavy-duty stainless steel
frame and stainless steel main platform, the MIC-12-12-1 is ready
for action when it reaches your brewery or Carbonated Drink plant. ("Monoblock" Filling Systems are robust, continuous motion
systems, designed to streamline the rinsing, filling and capping
process while minimizing valuable floor space).
Parameter
| Model | MIC-12/12/1 | MIC-18/18/1 | MIC-18/18/6 | MIC-24/24/6 | MIC-32/32/8 |
| Capacity | 500-1000BPH | 1000-2000BPH | 2000-4000BPH | 5000-7000BPH | 7000-9000BPH |
| Application | Craft beer, wine, carbonated drink, soda, water, alcoholic drink,
gas drink, cocktail, cider |
| Features | Count Pressure Filling, Low TPO, Co2 purge, double evacuation, Less
Foam, Stable Pressure, 99.5% Precision, Rising, Filling, Capping
3in1 with Small Foot Print. |
Working Function
Inlet Screw
Empty bottles are loaded onto an optional Feed Table or directly
onto the main Feed
-Conveyor to be transported into the Monoblock station.
Rinsing System
After being conveyed into the Monoblock unit, bottles are
automatically inverted, rinsed and drained to release any debris
that may have accumulated during bottle transportation or storage.
In this phase, the continuous motion design, grabs and inverts each
bottle and positions it over an internal rinse nozzle spraying
water, or sanitizer solution, inside the bottle. Typical After
being conveyed into the Monoblock unit, bottles are automatically
inverted, rinsed and drained to release any debris that may have
accumulated during bottle transportation or storage. In this phase,
the continuous motion design, grabs and inverts each bottle and
positions it over an internal rinse nozzle spraying water, or
sanitizer solution, inside the bottle. Typical installations use
tap water for pre-rinsing and then run the used water to a drain.
The MIC-12-12-1 also comes with a recirculating pump that allows
the brewer to recycle a sanitizing rinse solution if so desired.
Low Oxygen Filling System
The MIC-12-12-1 is an 12 head, counter-pressure style bottle
filler. Each head performs four main functions during the filling
process: 1). Removing the majority of air from the empty bottle 2).
Purging the bottle with carbon dioxide 3). Filling the bottle with
beer; under pressure. 4). Reliving the pressure and releasing the
bottle to complete the filling process. After rinsing, bottles
travel to the filling station where air is vacuumed from the inside
of the bottle to maximize oxygen removal. When the fill valve is
opened, any remaining air is replaced with approximately 22psi of
Carbon Dioxide-CO2. This process helps to ensure low dissolved
oxygen carryover, which increases shelf life and maintains quality.
Once bottles have reached the same internal pressure as the Filling
Drum, a spring activated device allows the liquid valve to lift
from its seal and initiate the filing process. The fill level of
each bottle is limited by a predetermined fill-vent tube length.
The lower this tube protrudes into the bottle,the lower the final
fill level position. Once the rising liquid reaches the vent tube,
it travels up the tube until it reaches equilibrium with the liquid
in the drum which forces all liquid movement to stop. The filling
valve is then closed; an exhaust port is opened and the bottles are
"vented" until there is no longer counter-pressure inside each
bottle. After this process is complete, bottles travel to the
capper where a crown cap is automatically applied.
Precise Capping System(Crown Cap or ROPP Aluminum Cap)
-The capping portion of the system elevates bulk caps (the hopper
will hold up to 10,000 crown caps) from the hopper to the Cap
Unscrambler. The Unscrambler tumbles caps in a protected chamber
that directs them to the main Cap Chute Assembly with the open side
up. At the bottom of the chute, a small air stream blows each cap
into the capping position in preparation for proper application. As
bottles pass under the chute, caps are applied by way of a Tapered
Ceramic Sleeve that forces each cap onto the top of the bottle
forming the hygienic seal.
